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Keep the Lead Out "Import Guard" Finds Trouble Fast
Since Aug. 2, when Mattel began recalling toys tainted with lead, toy industry professionals have wrestled with the question of how to identify hazardous materials sooner. Some of the recalled toys had been in children’s hands since 2003. STORED LEAD CAN RE-INSULT SOFT TISSUE “Exposure to lead at a young age has the potential to limit children's intellectual development,” Richard Jacobs, chemist and toxic element specialist at the FDA, told TDmonthly Magazine. ![]() “There’s not a great understanding yet of what future potential health impacts lead may have when the individual has accumulated large amounts of lead in the bone,” continued Jacobs. “The overall idea is to keep lead exposure and absorption as low as possible.” But lead can be anywhere: garden hoses, electrical cords and — though it’s been banned by the CPSC for 30 years — sometimes in children’s playthings. “Most companies know the law and know how to test for lead,” stressed Scott Wolfson, spokesman for the CPSC. “It’s very important throughout the entire supply chain that control and adherence to federal standards be met.” He pointed out that companies also have an obligation to conform to voluntary standards as well, or risk a recall if they are found to be noncompliant. ![]() The Import Guard, a handheld x-ray fluorescence analyzer that was developed by Innov-X Systems, Inc. to help electronics companies comply with the European RoHS Directive, offers a way for manufacturers to supplement current tests quickly and easily. Unlike similar devices, the Import Guard uses no radioactive sources, but effectively detects the presence of even minute amounts of lead, cadmium, mercury, total chromium, and total bromine often present as polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants, all of which are prohibited under the RoHS Directive. The recent recalls have made clear that the device also might be useful in the toy industry, explained Innov-X’s CEO, Don Sackett. “We have thousands of instruments already in the field, including in China,” Sackett told TDmonthly. ![]() Tests take just 10 to 15 seconds to perform, according to Tom Rainone, president of CMS Associates, which uses Innov-X’s equipment to test for RoHS-banned substances in various industries. “An X-ray source excites the electrons of whatever element the device is looking at. A sensor detects these electrons and identifies the substances that are present,” he explained. “If the banned substance is present, the results jump right out at you.” In addition to lead, he said, toy companies should be concerned about the presence of cadmium, which may be used as the pigment in yellow, orange or red plastics and paints. TESTING CENTERS WILL ASSURE PARENTS For parents who are panicked that their children may have suffered irreparable damage from lead-tainted toys, it might be helpful to remember that generations of Americans grew up playing with lead toy soldiers and eating canned goods sealed with lead. ![]() But to alleviate present concerns, Sackett said his company used the device on toys as soon as the recalls were announced. Worried co-workers raided their children’s toy chests and brought in armfuls of dolls, toys and games to be tested. “The advantage of the Import Guard is that a single operator can test a lot of toys — up to 20 to 30 percent in single batch,” Sackett pointed out. Since the results are immediate, there’s no need to wait to hear back from a laboratory. “If you test 10,000 toys in a batch and all are negative, you might choose to move on,” Sackett told TDmonthly. He added that the Import Guard is the only instrument of its type that is accepted for use by the Environmental Protection Agency for testing the presence of lead in paint used in pre-1978 housing. ![]() To contact Innov-X about setting up toy-testing sites, please contact: Innov-X Systems (781) 938-5005 Attn: Andrea Tepolt ![]() |
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